Instrumentation & Control Cables Manufactured

to BS:5308/IS:1554/EN:50228 Standards

Rolliflex Thermocouple Extension and Compensating Cables are meticulously crafted to maintain guaranteed identification characteristics in accordance with their respective thermocouples, even within restricted temperature spans. These cables facilitate the extension of temperature sensors to a stable position, allowing the effective cold junction to be relocated to the remote end of the extension or compensating cable. This capability is essential for accurate temperature monitoring in diverse industrial environments, including manufacturing, chemical processing, and power generation.

To ensure exceptional quality, each batch of our cables undergoes rigorous testing for Thermo-EMF performance and electrical and mechanical properties. These tests comply with the internationally recognized ANSI MC 96.1 standard, providing customers with the assurance that they are receiving cables that perform reliably and consistently. Additionally, our dedicated research and development team is committed to addressing special customer requirements, enabling us to tailor our products to meet specific application needs.

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Our range of Thermocouple Extension and Compensating Cables includes various conductor materials and configurations to suit different thermocouple types. The following specifications highlight the key features of our product line:

Rolliflex offers a comprehensive range of Thermocouple Extension and Compensating Cables designed to meet various industrial needs. Our cables feature high-quality conductor materials that ensure reliable performance across diverse applications. The KX cable utilizes nickel-chromium (Ni Cr) as the conductor material, functioning as an extension cable with a maximum inductance of 4.00 microH/mtr. Similarly, the WX cable, made from iron (Fe), serves as a compensating cable with a maximum inductance of 8.00 microH/mtr.

The VX cable, constructed from copper (Cu), also functions as a compensating cable, exhibiting a low maximum inductance of 1.20 microH/mtr. In addition, the JX cable, made from iron and serving as an extension cable, features a maximum inductance of 8.00 microH/mtr. The TX cable, another extension option, utilizes copper and has a maximum inductance of 1.20 microH/mtr. Other notable cables include the SX and EX cables, both made from copper and nickel-chromium respectively, with inductance values of 1.20 and 4.00 microH/mtr. Finally, the XK cable also uses nickel-chromium as the conductor material, functioning as an extension cable with a maximum inductance of 4.00 microH/mtr.

Rolliflex High Temperature Cables are available in single core and multicore configurations, featuring conductors made from Tinned Plated Copper (TPC), Silver Plated Copper (SPC), and Nickel Plated Copper (NPC). These cables are designed to endure extreme conditions, offering:

  • Resistance to Fire: Ensures safety in high risk environments.
  • Chemical Resistance: Suitable for applications involving exposure to aggressive substances.
  • Acid Resistance: Maintains integrity in acidic conditions.
  • Sunlight and Moisture Resistance: Ideal for outdoor and marine applications.
  • Corona Resistance: Withstands high-voltage stress without degradation.
  • Customizable Options

    Rolliflex cables can be tailored to meet specific customer requirements, including:

  • Voltage Grades: Available in 250V, 600V, and 1000V, or customized as needed.
  • Temperature Range: Operates efficiently between 200°C and +260°C.
  • Standard Compliance: Adheres to JSS51034, MIL 16878D, and CE standards.
  • Sizes and Configurations: Customizable based on application demands.
  • Performance Parameters

    To highlight the capabilities of Rolliflex cables, let's examine the parameters of single-core wires made from various materials:

  • Density: Varies from 1.12.17 g/cc, ensuring lightweight yet durable cables.
  • Water Absorption: Minimal absorption rates, enhancing reliability in moist conditions.
  • Tensile Strength: Ranges from 1897 MPa, ensuring robust performance.
  • Elongation at Break: Offers flexibility with values between 96550%.
  • Volume Resistivity: Extremely high, ensuring excellent insulation.
  • Dielectric Strength: Up to 2000 V/mil, suitable for high voltage applications.
  • Thermal Conductivity: Maintains stability across a wide temperature range.
  • Rolliflex Thermocouple Extension and Compensating Cables are utilized across a wide range of industries and applications. Their versatility makes them suitable for:

  • Manufacturing Processes: Accurate temperature monitoring is vital in manufacturing environments. Our cables provide reliable connections for thermocouples, ensuring precise measurements that can improve product quality and reduce waste.
  • Chemical Processing: In chemical plants, maintaining optimal temperatures is critical for safety and efficiency. Our extension and compensating cables ensure that thermocouples can accurately measure temperatures in harsh environments.
  • Power Generation: Power plants rely on accurate temperature readings for efficient operation. Our cables are designed to withstand high temperatures and provide stable readings, ensuring the safe and effective management of power generation processes.
  • HVAC Systems: In heating, ventilation, and air conditioning (HVAC) systems, accurate temperature control is essential for energy efficiency and occupant comfort. Our thermocouple cables facilitate precise temperature monitoring, contributing to optimized system performance.
  • Food and Beverage Industry: Temperature control is critical in the food and beverage industry for ensuring product safety and quality. Our cables enable accurate temperature monitoring throughout production, processing, and storage.
  • Rolliflex Thermocouple Extension and Compensating Cables represent the pinnacle of quality and performance in temperature measurement solutions. Engineered to meet international standards and rigorously tested for reliability, these cables are ideal for a wide range of industrial applications. Our commitment to innovation and customer satisfaction ensures that we can meet unique requirements through our research and development efforts.

    By choosing Rolliflex, you gain access to high-performance cables that deliver accurate temperature measurements, enhance operational efficiency, and ensure safety across various industries. Invest in Rolliflex Thermocouple Extension and Compensating Cables today and experience the difference in quality, reliability, and performance.

    For further information or to place an order, please contact our dedicated customer support team. We're here to help you choose the right cable solutions tailored to your specific needs.

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